AAC Panel Manufacturing Line, Projected for 300 thousand cubic meter panels per year
If you want to achieve an annual output of 300 thousand m3 AAC panels by one complete AAC block production line, we can provide you the basic parameters listed below to help you evaluate potential cost and benefit per year.
Please contact us for consulting more specific questions, such as plant layout, main equipment selecting, automation, cost and so on. We will offer you personalized advice.
Parameters of Production Line| No | Parameters | Index Value |
| 1 | Product | AAC Panel |
| Scale | 300 thousand m3 | |
| Product Specification (m) | AAC Panel: 4.8×1.2×0.6 | |
| 2 | Working System (Three Shifts) | 22.5h Per Day |
| 7.5h Per Day | ||
| 3 | Main Raw Materials Consumption (3% loss) | |
| 1: Sand | 110783.8 tons/year | |
| 2: Quicklime | 35451.2 tons/year | |
| 3: Gypsum | 5317.6 tons/year | |
| 4: Cement | 21272.2 tons/year | |
| 5: Aluminum Paste | 141803.2 tons/year | |
| 4 | Annual Freight Volume | |
| 1: Inbound Raw Materials | 302628tons/year | |
| 2: Outbound Finished Products | 180900 tons/year | |
| 5 | Total Installed Capacity | ≈1600 KW |
| 6 | Annual Energy Consumption | ≈4.28 million KWh |
| 7 | Total Daily Water Consumption (Except Boil Water and Cooling Water) | ≈355.32 m3 |
| 8 | Annual Gas Consumption | ≈45684 T |
| 9 | All Staff | 91 |
| Production Workers | 76 | |
| 10 | Labor Productivity of All Staff | 3722 m3/Person/Year |
| Labor Productivity of Production Workers | 4568 m3/Person/Year | |
| 11 | Land Area of Whole Plant | ≈33335 m3 |
| Building Area | ≈5000 m2-6000 m2 | |
| Storage Area | ＞13334 m3 |
| Capacity (m3/Year) | Piece Weight (m3) | Loss (%) | Total Weight (t) | Daily Consumption (t) | Consumption Per Hour(t) |
| 304560 | 600 | 1.5% | 182736 | 1015.2 | 45.12 |
| Raw Materials | Proportion | Consumption Per Hour (ton) | Shift Consumption (ton) | Daily Consumption (ton) | Annual Consumption (ton) |
| Sand | 70.00% | 16.4 | 123.1 | 396.3 | 110783.8 |
| Lime | 17.0% | 5.3 | 39.4 | 118.2 | 35451.2 |
| Gypsum | 3.0% | 0.8 | 5.9 | 17.7 | 5317.6 |
| Cement | 10.0% | 3.2 | 23.6 | 70.9 | 21272.2 |
| Water | 60.0% | 14.9 | 111.8 | 355.32 | 106596 |
Please note: The consumption of aluminum powder is 141 thousand tons annually. The consumption of steel bar is 5.4 thousand tons annually.
| Product | AAC Panel |
| Specification | 4.8×1.2×0.6 m³/Mould. The size of the panels are cut as requested. |
| Product Weight | 500～700 Kg/m3 (According to the formula) |
| Compressive Strength of Blocks after Autoclaving | Average Value≥3.5MPa, Minimum Value≥2.5Mpa |
| Drying Shrinkage Value | Test by fast method≤0.8mm/m; Test by standard method≤0.5mm/m |
| Freezing Resistance | After 15 cycles of freezing and thawing, Weight Loss≤5%, Strength Loss≤20%. |
| Thermal Conductivity | ≤0.12～0.18W/ (m·k) |
| Autoclaving Time | 12 Hours |
| Working Pressure | 1.3 MPa |
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